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RevoTherm

Learn more about the Revolutionary Thermoset resin,

set to revolutionize the composites industry.

Check out the value the RevoTherm material and molding process can bring to your parts and process as compared to traditional composite materials and processes.

The RevoTherm System

We start with a patented, revolutionary light weight, material with exceptional strength and molding properties capable of replacing traditional composite resin systems.

The RevoTherm system is a clean, closed molding process where the material is pumped at low pressure using commercially available meter mix equipment and low cost tooling. As compared to some traditional composite processes, the RevoTherm™ system produces minimal waste and low VOCs.

Part design freedom is expanded with the ability to add in thick-to-thin areas, bosses and textures with no read through due to the material's low viscosity. Because the material is polyurethane based, the end products have optimal adhesion properties for coatings and adhesives.

The RevoTherm Process

The RevoTherm process is a clean, closed molding process where the material is pumped at low pressure using commercially available meter mix equipment and low cost tooling. As compared to some traditional composite processes, the RevoTherm™ system produces minimal waste and low VOCs. Watch the video to see how it works.

RevoTherm vs Chop Spray

 

Faster Process: No lay-up leading to lower processing time, cycle time reduced from 3 hours to 40 minutes.

Better Parts: 35% lighter parts due to the lower specific gravity of the material. Higher dimensional tolerances with an optimal surface finish on both the A and B sides.

Cleaner Shop Floor: 15% reduction in material waste, elimination of glass fibers in the atmosphere from chop spraying. Material is close to zero VOCs during the molding process. 

RevoTherm vs RTM

   

Design Flexibility: 30% lighter parts. Functionality can be built into the B-side eliminating additional attachments. Strength of the resin provides for varying thickness, allowing for strength to be where you need it.

  

Less Labor: No laminating; parts can be molded with neat resin, or a simple glass mat. No post-CNC cutting to remove material from openings; easy de-flashing with a knife. No over-molding to eliminate resin-rich areas as the resin has strength.

 

Reduced Cycle Time: Part molding time goes from 3 hours to 40 minutes, increasing the number of parts molded per shift.

   

~20% LESS COST